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Aker Carbon Capture

Aker Carbon Capture is a Norwegian-based Carbon Capture company. Their “Just Catch” series is applicable in industries with inlet CO2 concentration between 3% and 25%. 

They claim competitive advantage based on the following:

  1. Proven technology: The modular design of their Just Catch units offer a standardized and scalable solution
  2. Full value chain: They offer Carbon Capture as a service on a per ton of CO2 price. This includes capture, transport, and storage.
  3. Cost-effectiveness: Their proprietary solvent minimizes operational costs via low degradation and energy requirement.
  4. Energy saver: Together with MAN energy solutions, they have developed heat recovery solutions
  5. Sustainability: Their solvent is water-based, biodegradable and minimizes waste generation.

Just Catch fact sheet

CO2 Capture rate

95% with CO2 inlet 3-25%

Capacity

40kt,
100kt,
400kt+ CO2

Delivery time

24-30 months

Footprint

13x32m,

9x24m,

30x55m

Energy

2.0GJ/t
thermal

Capture technolgy - Amine-based Carbon Capture

1.

1. Lean solvent CO2 absorption

The CO2-rich flue gasses are captured and pre-treated in the direct contact cooler. The purpose is to cool the flue gas and to remove any SOX and NOX pollutants. From the direct contact cooler the flue gas is transferred to the Absorber column (1.). The CO2 absorber consists of an absorption section in the lower part and a water wash section with an emission control system in the upper part. The flue gas contacts with the lean amine solvent in a counter-current flow regime, absorbing CO2 from the flue gas.
In the upper part of the column, the emission control system including the patented Anti-Mist design cools and cleans the theCO2-lean flue gas of traces of amines and potential amine degradation products, thereby preventing their release to the atmosphere in the form of aerosols. 

Just Catch: Aker Carbon Capture uses a proprietary Amine-based solvent. They claim several advantages:

  1. Superior solvent degradation – Solvent showcases minimum degradation after 3000 hours of use
  2. Optimized configuration of water wash sections to achieve very low NH3 and amine emissions
  3. Development of ACC Anti-Mist technology to prevent amine aerosol emissions
  4. High stability of solvent, minimizing consumption of chemicals
  5. Minimizing water consumption
1.2.

2. Rich solvent desorption

The CO2-laden solvent travels from the absorber tower (1.) to the desorber unit (2.). There it undergoes heat treatment and releases the pure CO2. The regenerated amine is returned to the absorber, while CO2 exits the top of the desorber. 

Just Catch: Also in this step Aker Carbon Capture claim several advantages due to their proprietary technology:

  1. Advanced solvent regeneration – their solvent’s properties allow for efficient regeneration at lower temperatures
  2. A reclaimer is included to intermittently remove impurities and degradation products from the amine solvent to maintain high solvent performance and reduce solvent makeup. A small amount of concentrated liquid waste is generated in the reclaimer. This reclaimer waste needs to be batch-wise disposed of as chemical waste. This amount is very low compared to standard plants operating with generic and conventional solvents.
  3. Together with MAN Energy Solutions, they developed the “Energy Saver” technology, reducing the requirement for thermal energy demand towards 2.7GJ/tonCO2
1.2.3.

3. CO2 processing

Once the CO2 has been separated, it is processed to achieve the desired purity and compressed for transport.

Just Catch: Aker Carbon Capture utilizes heat recovery from the compression for more energy-efficient capture. It is a patented technology, which reduces the requirement for thermal energy down to approximately 2 GJ/tCO2

Just Catch Energy management

Aker Carbon Capture has developed multiple ways to improve their energy efficiency. The amine carbon capture process requires mainly thermal heat for its operation. To minimize the requirement for thermal heating, Aker Carbon Capture have developed their “Energy Saver” technology with Man Energy Solutions to introduce more electricity in the process and thus reduce the overall energy requirement by around 10%.
Further, if waste energy from CO2 compression is further harvested, the overall energy demand decreases by 20%. This is achieved by introducing a bit more electricity, resulting in a final split between electrical and thermal energy 35% to 65% respectively.

In a capture scenario where steam is not available, Aker Carbon Capture can also provide fully electric solution via heat pumps.

Aker Carbon Capture Projects

The Aker Carbon Capture Mongstad project (TCM) is a full-scale carbon capture and storage (CCS) facility located at the Mongstad industrial complex in Norway.

  • 2008: Project feasibility study initiated.
  • 2010: Investment decision made by Statoil (now Equinor) and Shell.
  • 2012: Construction completed and plant officially opened.
  • 2014: Operational challenges due to solvent degradation and high energy consumption reported.
  • 2015-2018: Extensive optimization efforts focusing on solvent improvements, process adjustments, and heat integration.
  • 2018-present: Stable and efficient operation achieved, capturing around 90,000 tonnes of CO2 per year and demonstrating technological readiness for large-scale CCS deployment.

The Aker Carbon Capture Twence CCU project is a collaboration between Aker Carbon Capture and Twence, a Dutch waste management company. It involves capturing CO2 emissions from Twence’s waste-to-energy plant in Hengelo, Netherlands, and converting it into a usable product. This captured CO2 will be utilized in the greenhouse horticulture sector as a plant growth enhancer.

  • 2020: Aker Carbon Capture and Twence announce the project collaboration.
  • 2021: Engineering design and permitting process begins.
  • 2022: Project receives financial support from the Dutch government.
  • September 2022: Construction of the Just Catch unit begins.
  • November 2023: Construction completed and commissioning starts.
  • December 2023: First CO2 capture achieved.
  • Current status: The plant is undergoing final testing and optimization, with full commercial operation expected to begin in Q1 2024.

The Aker Carbon Capture Brevik CCS Project is a large-scale carbon capture and storage (CCS) project located at the Norcem cement plant in Brevik, Norway. It aims to capture and permanently store CO2 emissions generated by the cement production process.

  • January 2021: Project construction begins.
  • December 2021: Completion of capture unit assembly and installation.
  • 2022-2023: Commissioning and testing phases (ongoing).
  • Current status (February 2024):
    • First heavy lift campaign successfully completed, including installing absorber, CO2 storage tanks, and key modules.
    • Commissioning and testing activities continue.
    • Target for project completion and CO2 capture start: Late 2024 (estimated).

The Aker Carbon Capture Ørsted CCS Project is a large-scale carbon capture and storage (CCS) project involving five Just Catch™ modular capture units at two Ørsted bioenergy power stations in Denmark.

  • May 2022: Ørsted and Aker Carbon Capture sign a contract for the project.
  • May 2023: Project receives final investment decision and financial support from the Danish government.
  • July-December 2023: Construction of Just Catch™ units begins.
  • Current status (February 2024):
    • Construction of capture units at both power stations progressing.
    • Completion expected in Q4 2024.
    • Commissioning and testing phases to follow.
    • Full-scale CO2 capture expected to begin in 2025